Advanced aerospace manufacturing technologies, rising aircraft production, and increasing adoption of 3D printing for complex components are accelerating global market expansion.
Austin, Texas, Jan. 30, 2026 (GLOBE NEWSWIRE) — Additive Manufacturing in Aerospace Market Size & Growth Analysis:
According to SNS Insider, the Additive Manufacturing in Aerospace Market was valued at USD 8.75 billion in 2025 and is projected to reach USD 44.96 billion by 2035, expanding at a CAGR of 17.79% during the forecast period 2026–2035.
The additive manufacturing in aerospace market growth is driven by increasing adoption of additive manufacturing technologies to produce lightweight, high-performance aerospace components, enabling fuel efficiency, cost reduction, and improved design flexibility. Growing investments in aerospace innovation, rising aircraft production, and expanding use of metal additive manufacturing for structural and engine parts continue to accelerate industry adoption globally.
Get a Sample Report of Additive Manufacturing in Aerospace Market: https://www.snsinsider.com/sample-request/9662
Market Size and Forecast:
- Market Size in 2025: USD 8.75 Billion
- Market Size by 2033: USD 44.96 Billion
- CAGR: 17.79% from 2026 to 2035
- Base Year: 2025
- Forecast Period: 2026–2035
- Historical Data: 2022–2024
The U.S. Additive Manufacturing in Aerospace Market was valued at USD 2.40 billion in 2025 and is projected to reach USD 10.48 billion by 2033, growing at a CAGR of 15.90% during the forecast period. Expansion is supported by strong aerospace manufacturing infrastructure, rising defense and commercial aircraft production, and increased adoption of additive technologies for rapid prototyping and certified flight components. Investments in advanced materials, digital manufacturing, and supply chain optimization are further strengthening domestic market growth.
Growing Demand for Lightweight and Fuel-Efficient Aircraft Components Propel Growth Globally
One of the main factors propelling the additive manufacturing market in the aerospace industry is the growing need for lightweight and fuel-efficient aircraft components. Aerospace manufacturers are under pressure to lower aircraft weight while upholding high performance and safety standards as airlines and defense operators deal with growing fuel costs and more stringent emission restrictions. Complex geometries, part consolidation, and topology-optimized designs are made possible by additive manufacturing, which is not possible with conventional manufacturing techniques. These qualities directly result in lighter components and less material consumption, which enhances fuel economy and lowers operating expenses.
Major Additive Manufacturing in Aerospace Market Companies Analysis Listed in the Report are
- 3D Systems Corporation
- Stratasys Ltd.
- EOS GmbH
- GE Additive (General Electric)
- SLM Solutions Group AG
- ExOne Company
- Renishaw plc
- Materialise NV
- Optomec Inc.
- Voxeljet AG
- Arcam AB
- Concept Laser GmbH
- EnvisionTEC GmbH
- Markforged Inc.
- HP Inc.
- Desktop Metal, Inc.
- Carbon, Inc.
- Farsoon Technologies
- Airbus SE
- Boeing Company
Need Any Customization Research on Additive Manufacturing in Aerospace Market, Enquire Now: https://www.snsinsider.com/enquiry/9662
Segmentation Analysis:
By Material
The Metals segment accounted for 53% of revenue in 2025, driven by strong demand for titanium, aluminum, and nickel-based alloys in aerospace applications. The Composites segment is expected to grow at a CAGR of 23.06% during 2026–2035, driven by increasing demand for lightweight, corrosion-resistant components.
By Technology
Powder Bed Fusion (PBF) dominates the Additive Manufacturing in Aerospace Market with a 42% revenue share in 2025 due to its ability to produce high-strength, lightweight, and geometrically complex metal components. Binder Jetting is projected to grow at the highest CAGR of 22.52% from 2026 to 2035 as aerospace manufacturers seek faster, scalable, and cost-efficient production methods.
By Application
The Production Parts segment held a 51% revenue share in 2025, as additive manufacturing transitions from prototyping to full-scale production. The Maintenance, Repair & Overhaul (MRO) segment is projected to grow at a CAGR of 20.80% from 2026 to 2035, driven by aging aircraft fleets and spare-part shortages.
By Aircraft Type
Commercial Aircraft accounted for nearly 50% of revenue in 2025E, driven by rising passenger traffic and aircraft deliveries. The Unmanned Aerial Vehicles (UAVs) segment is expected to grow at a CAGR of 20.35% during the forecast period, driven by defense modernization and commercial drone adoption.
Regional Insights:
In 2025, North America commands an estimated 39% share of the Additive Manufacturing in Aerospace Market, driven by its strong aerospace manufacturing base, high defense spending, and early adoption of advanced manufacturing technologies.
Asia Pacific is projected to grow at an estimated CAGR of 20.83% during 2026–2035, fueled by expanding aircraft manufacturing capabilities and rising defense modernization programs.
Recent Developments:
- In February 2024, 3D Systems expanded its aerospace-qualified metal additive manufacturing portfolio, introducing enhanced titanium and aluminum alloy solutions designed for serial production of flight-critical components.
- In May 2024, Stratasys introduced an upgraded aerospace-focused polymer printing platform, enhancing build speed and material performance for aircraft interior and tooling applications.
Purchase Single User PDF of Additive Manufacturing in Aerospace Market Report (20% Discount): https://www.snsinsider.com/checkout/9662
Exclusive Sections of the Report (The USPs):
- AEROSPACE ADDITIVE MANUFACTURING ADOPTION METRICS – helps you understand the percentage of aerospace components produced using additive manufacturing and its penetration across commercial, military, and space programs.
- FLIGHT-CERTIFIED 3D-PRINTED COMPONENT UTILIZATION – helps you assess the average number of certified additive-manufactured parts per aircraft platform, indicating maturity of aerospace AM deployment.
- MATERIAL & PERFORMANCE EFFICIENCY INDICATORS – helps you evaluate the use of metal vs. polymer materials, along with mechanical strength gains, weight reduction, and material waste savings achieved through additive manufacturing.
- CERTIFICATION & RELIABILITY BENCHMARKS – helps you gauge approval rates, testing and qualification timelines, and failure rates of additively manufactured aerospace components under aviation standards.
- COST, LEAD TIME & SUPPLY CHAIN OPTIMIZATION METRICS – helps you identify reductions in component lead times, tooling and inventory costs, and the growing use of digital inventories for spare parts production.
About the Report
The Additive Manufacturing in Aerospace Market Report delivers comprehensive insights, including:
- Market size and forecasts (2022–2033)
- Detailed segmentation and regional analysis
- Competitive benchmarking and company profiling
- Technology trends, opportunities, and challenges
- Strategic insights for investors and industry stakeholders
Access Complete Report Details of Additive Manufacturing in Aerospace Market Analysis & Outlook: https://www.snsinsider.com/reports/additive-manufacturing-in-aerospace-market-9662
About Us:
SNS Insider is one of the leading market research and consulting agencies that dominates the market research industry globally. Our company’s aim is to give clients the knowledge they require in order to function in changing circumstances. In order to give you current, accurate market data, consumer insights, and opinions so that you can make decisions with confidence, we employ a variety of techniques, including surveys, video talks, and focus groups around the world.
CONTACT: Contact Us: Rohan Jadhav - Principal Consultant Phone: +1-315 636 4242 (US) | +44- 20 3290 5010 (UK) Email: info@snsinsider.com
Disclaimer: The above press release comes to you under an arrangement with GlobeNewswire. IndiaShorts takes no editorial responsibility for the same.
